Connected Manufacturing

What Is Connected Manufacturing?

The emergence of cutting-edge technology and the digital age have caused significant changes in modern production over the past 20 years. One of these modifications is the transition to Industry 4.0, or networked production.
This strategy enables manufacturers to employ the Internet of Things (IoT), Artificial Intelligence (AI), and machine learning to enhance operations, decrease downtime, and guarantee quality. In this blog, we’ll delve into more detail about connected manufacturing and explain why it’s so important for businesses to adopt this trend if they want to remain competitive in the market.

What Does "Connected Manufacturing" Mean?

Connected manufacturing is a business technique that leverages cloud computing to collect operational and business data, aiding manufacturers in streamlining their processes. By providing organizations with end-to-end process insight, cloud computing enhances the connections between their employees, equipment, and supply chains. This comprehensive overview enables greater efficiency, control, and customer satisfaction. Real-time, comprehensive data is promptly gathered and reported to the facility, department, or specific team member. By clearly understanding how their roles impact the company, management and staff can collaborate to enhance the effectiveness of specific processes. Through connected manufacturing, businesses can improve uptimes, reduce operating expenses, and offer better services.
Connected manufacturing goes beyond the mere enhancement of industrial processes. Many businesses are reevaluating their business strategies, aligning them with the benefits of implementing Industry 4.0 concepts. They aim to merge business-side information and expertise with the operational group through the increased visibility provided by this deployment. As a result of this collaboration, businesses often deliver a comprehensive range of post-sale services throughout a product’s lifecycle.
The possibility of job loss is one issue that is frequently raised when discussing connected manufacturing. Forward-thinking executives often acknowledge the significance of human workers in digitalizing the industrial sector. Consequently, they prioritize educating their staff about these modern technologies. These advancements enhance the capabilities of the human workforce, yielding positive outcomes. Businesses are increasingly investing in upskilling their employees to enable them to optimize and enhance their work using new technology. Through the implementation of smart connected factories, human employees can shift their focus to more critical aspects of the business, eliminating mundane tasks.

A Glimpse into the World of Connected Manufacturing

Many manufacturers are embracing new technologies in their quest to enhance reliability, productivity, and efficiency. Examples of such technologies include robotics, networked communication systems, advanced sensors and actuators, powerful data analytics software, and autonomous machine-to-machine connections. These advancements collectively contribute to what is known as the Industrial Internet of Things (IIoT), driving this revolution. Below are four factors that manufacturers should consider:


These are the actuators responsible for operating machines, controlling valves, powering motors, and executing various tasks essential for the operation of "Smart Connected Manufacturing Plants." Sensors are also included in this category, which collect data about the environment.



This pertains to the communication networks enabling devices to interact with each other, connect to the cloud, or interface with a mobile device. Thanks to the Internet, serving as the underlying foundation for this communication, these connections and conversations can span nearly limitless distances.

Data Storage

Data Storage

The data gathered by connected sensors must be stored for future analysis, either immediately or later. Data can be stored locally or on cloud servers with extensive storage capacity and scalability.


Data Analysis

Computer algorithms, including Artificial Intelligence (AI), decode the recorded data to generate actionable insights. These insights can be applied to tasks such as predicting equipment maintenance needs, optimizing raw material orders, or monitoring long-term customer trends.

Manufacturers must ensure the implementation of security measures at each data acquisition, storage, and exchange point. As technology tools become increasingly complex and interconnected, these measures are essential for minimizing risks.

Connected Manufacturing Factories Expectations

The graphic below shares some of the expectations of connected factories by comparing the year 2017 with 2022.

The Vital Role of Connected Manufacturing

Connected manufacturing is gaining importance due to its role in enhancing manufacturers’ productivity and efficiency. By connecting machinery, devices, and systems, manufacturers can access real-time data about their production processes. This empowers them to identify bottlenecks, enhance productivity, and reduce downtime.
Here are some of the key advantages of connected manufacturing:
Enhanced Productivity and Efficiency

Enhanced Productivity and Efficiency

Connected manufacturing empowers producers to monitor their operations in real-time, identifying bottlenecks and taking corrective measures to enhance productivity. Manufacturers can optimize their production processes using real-time data, thereby reducing downtime and increasing overall efficiency.
For example, companies can utilize IoT-connected sensors to detect and address maintenance issues before they escalate into major problems, resulting in reduced downtime and improved efficiency.
quality control

Improved Quality Control

Connected manufacturing gives manufacturers real-time insights into production processes, allowing for effective quality control. By monitoring manufacturing processes in real-time, manufacturers can identify and address quality concerns before they escalate into significant issues.
For instance, machine learning algorithms can be employed to analyze production data and pinpoint potential quality issues. This early detection enables producers to take corrective measures before these issues adversely affect the final product’s quality.
quality control
better saftey

Better Safety

Connected manufacturing contributes to a safer manufacturing environment by enabling the early detection of safety hazards. Manufacturers can utilize IoT-enabled sensors to monitor machinery and equipment continuously, identifying potential safety concerns before they escalate.
For instance, companies can monitor the temperatures of machinery and equipment to proactively identify any overheating issues, thereby preventing future safety risks.
cost saving

Cost Savings

Connected manufacturing is crucial to cost savings as it streamlines production processes and minimizes downtime. Manufacturers can boost productivity and reduce downtime by identifying bottlenecks and inefficiencies using real-time data.
For instance, producers can pinpoint areas where energy consumption can be optimized, leading to cost reductions through the application of machine learning algorithms that analyze data from production processes.
cost saving

More Flexibility

Connected manufacturing empowers enterprises to achieve greater flexibility by swiftly adapting to shifting market conditions. Real-time monitoring of manufacturing processes enables manufacturers to identify patterns and adjust production promptly. Manufacturers can quickly modify production plans in response to an unexpected surge in demand for a specific product.

Take a step towards smarter manufacturing today.

Book a demo of Smart Factory MOM and discover how our solution can improve your factory’s efficiency, reduce downtime, and increase profitability

The Power of a Connected Supply Chain: Advantages Unveiled

A connected supply chain is indispensable for the success of connected manufacturing. When a manufacturing company’s supply chain is fully connected from start to finish, it provides complete visibility into suppliers, customers, transporters, outsourcing partners, and other trading collaborators. Integrated supply chain operations with production enables manufacturers to anticipate consumer demands and supply chain requirements better.
Connected supply chain techniques lead to heightened responsiveness and intelligence throughout the supply chain. Manufacturers can make informed decisions about their supply chain more swiftly and effectively, thanks to real-time data collected and shared among supply chain partners. Through the comprehensive collection of operational supply chain data, manufacturers optimizing supply chain connectivity gain the knowledge needed to prevent supply chain disruptions and exceed consumer expectations proactively.

Connected Manufacturing Digital Transformation Trends

The industrial sector is currently undergoing a profound transformation driven by digital advancements. These global digital changes are reshaping the sector much like the Industrial Revolution had a profound impact on manufacturing in the past. Nowadays, the majority of manufacturers are adopting technologies that shift from mass production to customized production, and this shift is happening at a rapid pace. It’s evident that digitalization holds immense potential for the manufacturing sector and has the capacity to reshape every aspect of a manufacturing company fundamentally.
Especially with the integration of technologies like IoT, cloud computing, advanced analytics, and the latest production trends, manufacturing factories have undergone a complete transformation. Manufacturers are revamping their operations with the assistance of IoT technologies and ERP systems.
Manufacturing leaders can make better decisions with objective, current market data, thanks to connected intelligent machines and IT systems. They can also manage inventories in real-time, change procedures, and spur innovation to keep up with demand. These highly interconnected networks of unrestricted data flow make it possible for manufacturers to work with quicker turnaround times, create a tighter connection between supply and demand, create new business models when possibilities and market demands arise, and quicken the launch of new products. To benefit from these clever technologies, your organization no longer needs to be enormous. For instance, small, medium, and even large manufacturing units employ cloud ERP software, and each has reaped significant benefits.

Connected Manufacturing: Shaping Tomorrow's Industry

Even if you might think that business is steady right now, constant change is necessary to remain relevant. Trends such as increased shop floor technology, additive manufacturing, cloud computing, analytics, mobility, and the Industrial Internet of Things (IIoT) will continue to proliferate as we move closer to Industry 4.0 and beyond. Businesses will gain a significant advantage when inevitable market shifts occur if they embrace a connected manufacturing strategy now. The agility and adaptability offered by connected manufacturing provide businesses with a competitive edge and better equip them to make informed, strategic decisions. Businesses that delay the adoption of a new strategy until there are clearer signs that the moment is right will lag behind those that take action immediately.

Wrapping Up

The significance of connected manufacturing in corporate performance will continue to grow as our comprehension of Industry 4.0 manufacturing adoption expands. Assessing your connectivity and processes is imperative if you wish to maintain a competitive edge. If you are prepared to discuss how connected manufacturing solutions can prepare your company for the forthcoming changes, we can provide guidance on your journey.
Contact us today to learn more about how we can help you implement, train, and maintain the Smart Factory MOM solution and count on us to help you overcome any hurdles along the way.
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