Overall Equipment Effectiveness Software
OEE Software: Increase Efficiency, Simplify Information and Gain Data Clarity
The Smart Factory MOM solution is an effective Overall Equipment Effectiveness software that helps your team to comprehend and enhance the production process. It enables you to find untapped potential in production activities and inspires production teams to optimize equipment use, reliability and quality.
With the Smart Factory MOM solution, you can track OEE and gain real-time visibility in production by connecting the devices, machines and sensors used across operations. With Smart Factory MOM OEE monitoring system capabilities, you can:
- Achieve automation in data collection across all your machines and production processes
- Track performance to reduce downtime
- Create customized dashboards to visualize critical data insights for decision-making
OEE Software: From Efficiency Calculation to OEE Metrics
Use and Relevance of OEE
A modern OEE software should provide general and detailed visibility across an entire enterprise, facilitating efficiency improvements, decision making and creation of improvement plans. The OEE capabilities in the Smart Factory MOM solution meets this objective. It is an effective system of continuous improvement, adaptable to various production structures, providing the visibility necessary to achieve improvement objectives in an accelerated manner.
Smart Factory MOM: Perfect Solution for Improvement,
Visualization and Calculation of OEE
OEE Dashboards: From Complex Data to Maximum Visualization
Analyzing OEE data can be complex due to overloaded information sources and levels of consultation required. However, Smart Factory MOM OEE software provides improved analysis methods, including out-of-the-box graphics, OEE dashboards and customizable panels for visualizing production data. These features transform complex data into understandable graphics, allowing teams to focus on decision-making and improving daily processes.
Smart Factory MOM OEE: Capture, Analyze and Improve
Smart Factory MOM OEE capabilities enable you to achieve excellence, providing continuous improvement, equipment monitoring, real-time data analysis, facilitating decision making and rapid response. Some of the modules in Smart Factory MOM solution that help achieve these include:
- Real-time Data Capture
- Interactive Dashboards
- Remote Assets Monitoring and Control
- Predictive Maintenance and early attention
- Advanced Analytics and Reporting
Smart Factory OEE: Capture, Analyze, and Improve
- Real-time Data Capture
- Interactive Dashboards
- Remote Assets Monitoring and Control
- Predictive Maintenance and early attention
- Advanced Analytics and Reporting
Continuous Improvement by Boosting Efficiency
Smart Factory MOM modules focus on Overall Equipment Effectiveness (OEE) to help improve processes and achieve operational excellence. Smart Factory MOM offers automated production reports, including total OEE or its pillars (availability, performance and quality). Within Smart Factory MOM, you can use out-of-the-box reports or create new ones to monitor, control and improve various aspects of your process.
These modules offer visibility into problems and areas for improvement, enabling quick and dynamic access to reports on stations, products, lines, or the entire company. By understanding how, when, why and what affects your current OEE level, you can plan to focus your efforts and address gaps effectively.
Smart Factory MOM Improves Three Pillars of OEE: Availability, Performance and Quality
Availability: From Monitoring to Full Control
Smart Factory MOM specifically, provides portals and reports focused on availability, one of the pillars of OEE. These tools display information through customized dashboards and viewers, helping teams identify unplanned production stops, recurring problems and historical data. Improved visibility into production equipment status supports problem identification and resolution to achieve resource availability goals.
The availability component of OEE measurement in production compares planned time versus actual recorded production time. Smart Factory MOM OEE tracking software capabilities allow for a comprehensive evaluation of available time through two criteria: defining planned available time and measuring actual productive time. This comparison enables staff to identify production resource availability issues and address opportunities for improvement.
Performance: From Real-Time Data to Performance Metrics
Within the integrated modules of the Smart Factory MOM suite dedicated to performance, all the data related to performance is integrated and captured in real time directly from the production environment. Smart Factory MOM modules comprehensively capture and consolidate critical performance metrics such as machine efficiency, cycle times and reasons for downtime, regardless of data being automated (coming from machine sensors) or manual (by digital reports from production staff).
Smart Factory MOM leverages this data and enables plant personnel (top to bottom levels, including managers and operators) to monitor key performance indicators (KPIs) systematically and comprehensively. Smart Factory MOM modules, arranged and integrated for performance monitoring, provide continuous and automated monitoring of production performance digitally that can be consulted at any time and place, in general or detailed view.
Quality: From Tracking to Quality Control
Smart Factory MOM incorporates dynamic real-time data capture from the production floor. This enables tracking data into the operating method sheets (OMS) or receiving the information from the machines, ensuring automatic and continuous tracking of production and traceability, in a digitized manner. This further leads to ongoing and detailed monitoring of response, conditions and plant production information on a recurring basis, ensuring consistent attention to quality.
Why is Smart Factory MOM the Best OEE Software?
A Historical Aspect
Historical trends are beneficial when you aim to comprehend the meaning of your OEE score. Smart Factory MOM OEE tracking capabilities make it simple to perform dimensional analysis, such as by part, team and shift, giving you a comprehensive understanding of your OEE data.
Smart Factory MOM Offers Powerful OEE Capabilities and Provides Following Advantages:
- Analyze OEE based on its efficiency pillars: Availability, Performance and Quality.
- Collect information to enable clear visualization for decision-making based on hard data and best practices.
- Progress step by step towards excellence and continuous improvement.
- Gain a deeper understanding to track, monitor, evaluate, analyze and improve your OEE at any required production organizational level.
- Generate out-of-the-box or customized reports to identify weaknesses for OEE improvement.
- Utilize editable OEE dashboards to visualize past, current and planned improvement strategy statuses.
- Configure real-time warnings to avoid potential problems.
How Does OEE Impact Organizations?
OEE for the High/Top Management Level includes Plant Managers, Global Operations and Financial Controllers
This level does not have direct interaction with the system data since their interest focuses on the general value and the higher level OEE calculations. However, they are usually the most affected by deviations from expected performance levels, leading to noticeable concern for past, present and future results.
OEE for the Supervisor and Middle Management Level includes Quality Assurance, Operations Management and Production Supervisor
This level is responsible for monitoring and evaluating first-level efficiency, ensuring products meet quality standards, managing production processes and supervising daily activities. As the first organizational level, they are responsible for the process and play a key role in monitoring and evaluating first-level efficiency by gathering and analyzing data from the production floor.
OEE for the Production Execution/Operation Level includes Operators, Maintenance Engineers, Machines/ Resources
This level is responsible for the daily production tasks and machine operations. At this level, the production progress is reported and acts as the primary data source for calculating OEE across industries. The three pillars of OEE, i.e. Availability, quality and performance are tracked individually and aggregated for each equipment, person and resource, grouped by line, family and set of machines.
Role of Smart Factory MOM as OEE Software
Smart Factory MOM consolidates the continuous generation and real-time traceability of data by not only receiving, managing and saving information automatically from connected machines through IIoT but also enables your team to perform relevant tasks and checks manually, ensuring compliance with validations and manual data recording.
Smart Factory MOM features such as historical analysis, real-time tracking, automatic data collection and root cause analysis, including the “shop floor view” help reduce unexpected downtime.
Smart Factory MOM continuously generates real-time machine data that can be fed into an OEE calculator to quickly and easily estimate your OEE, which is the factor of all three components – availability, performance and quality. Smart Factory MOM incredible OEE software capabilities make it an ideal choice for all the users in a manufacturing organization.