Manufacturing Execution System (MES) Software
Real-Time Visibility at the Shop Floor for Smarter and Connected Manufacturing
Track and control plant operations across the shop floor with real-time visibility into end-to-end production processes. The Smart Factory MOM cloud-based Manufacturing Execution System integrates seamlessly with your enterprise and information platforms (such as ERP, PLM, SCM), and shopfloor IIoT equipment (such as PLCs, sensors, and industrial controllers), or other manufacturing systems.
The Smart Factory MOM’s MES module enables manufacturers to automate data collection from connected devices and get real-time production data insights for improved performance and efficient scheduling. Manufacturers get a comprehensive view of factory operations with MES system to monitor real-time performance, identify production bottlenecks and their root causes, track work orders, maintain quality standards and move ahead with data-driven decisions to lead better business outcomes.
Smart Factory MOM's MES Functions to Drive Operational Excellence
Overall Equipment Effectiveness
Get a clear analysis of the effectiveness of equipment with a powerful OEE feature that offers dynamic calculation considering factors such as availability, performance, and quality. Optimize equipment to its maximum capacity using the OEE tool and improve the entire production process by gaining real-time visibility into data captured through machine, device, and sensor connectivity.
Quality Management System
Keep quality records in check at every manufacturing and distribution stage to stay compliant throughout the supply chain. Ensure quality control from receiving an item to the distribution of final finished goods with automated quality checks at multiple levels. Leverage automated quality control tests, inspection and checklist, NC-CAPA, vendor or supplier management, traceability, reports and analytics to meet industry, regulatory, and compliance requirements.
Optimize your Production Process with Smart Factory MOM MES Module
Take your production to the next level, with our MES module, that provides real-time insights into your production process. This enables manufacturers to optimize resource utilization, reduce costing, and increase efficiency.
Why Choose the Smart Factory MOM’s MES Software?
Power your Factory performance with Smart Factory MOM’s Manufacturing Execution System Software to boost productivity, reduce downtime, and gain real-time control over your manufacturing.
Enhanced Quality Control
Achieve quality and compliance requirements with electronic documents, instructions, and quality procedures at every step of the production process, ensuring the delivery of high-quality products consistently.
Paperless Shop Floor
Eliminate manual and paper-based work on the shop floor with a cloud MES solution, automating workflows to complete jobs and work orders, leading to enhanced production and cost efficiency.
Improved Traceability
MES systems enable the tracing of movement from raw materials to finished goods and their genealogy, allowing manufacturers to comply with strict industry regulations.
Gains Through MES Production Software: MES Metrics
50%
Reduce Lead Times
30%
Increase Productivity
90%
Reduce waste
80%
Improve compliance
Challenges Smart Factory Manufacturing MES Software Solves
Production Efficiency
The MES system automates the sequencing of production activities and generates optimized production schedules with optimized resource allocation. MES streamlines production with real-time visibility into all such information, enhancing production efficiency and throughout.
Inventory Accuracy
A lack of visibility into inventory levels often leads to overstocking and material shortages. MES enables manufacturers to track inventory in real-time, providing accurate inventory management.
Quality Control and Compliance
The MES system provides manufacturers with traceability of material movements, identifies early deviations, and implements quality procedures at quality checkpoints to ensure manufacturers meet industry, regulatory, quality, and compliance requirements.
Cost Management
Manual data entry and paperwork create data silos and redundancy, utilizing available resources inefficiently. MES minimizes waste by optimizing resource utilization and production, resulting in cost savings.
Integration With Manufacturing Systems
Disconnected systems often leads to data silos. The Smart Factory MOM’s MES solution seamlessly integrates with existing manufacturing ERP systems, PLCs and IIoT devices to enable unified operations and capture accurate information.
Ready To See Smart Factory MOM in Action?
Transform your manufacturing business with Smart Factory MOM solutions. Request a demo to see Smart Factory MOM, a robust smart manufacturing software in action.
FAQs
What is MES software?
A Manufacturing Execution System (MES) software enables manufacturers to monitor, document, and track their production processes. It automates the data collection process, bridging the gap between the shop floor and other manufacturing systems. The information gathered through the MES system provides real-time visibility of shop floor operations, enhancing production efficiency and factory performance.
Is OEE part of MES?
Yes, OEE (Overall Equipment Effectiveness) is considered a KPI within MES. OEE is a distinct concept, but it is part of a comprehensive MES system that measures the equipment’s overall efficiency based on its availability, performance, and quality.
Which industries use MES?
Highly regulated industries that need to take control of their production processes, gain real-time visibility, automate data collection, and implement automated quality procedures utilize MES. Industries that widely utilize MES include food and beverage, automotive, aerospace, chemicals, electronics, pharmaceuticals, and others.
How to get started with MES?
To start with MES, define the objective of implementing MES and assess the process considering various factors, such as existing manufacturing systems, current workflows, and infrastructure. Select the right MES software that is a best fit for your business, implement the software, and monitor the system for continuous improvements.
What is the difference between MES and PLC?
The MES (Manufacturing Execution System) operates at a higher level to provide a comprehensive view of operations, offering actionable insights across the entire plant, whereas a PLC (Programmable Logic Controller) operates at a machine level to monitor and control equipment and machines. MES integrated with PLC enables manufacturers to provide real-time data and make informed decisions.
How long does it take to implement MES?
MES implementation timelines vary based on factors such as the company’s size, complexity, existing process, and migration requirements. Implementation of small and simple manufacturing companies could take 3 to 6 months whereas the mid-sized and large enterprises could take 6 to 12 months or even more depending on the custom requirements.
What is the cost of implementing MES?
The cost of implementation of MES could range from a few dollars to even Thousands of dollars depending on the project size. The various factors involved in the MES implementation include subscription/licensing model, number of users, company size, custom development, integration needs, and more.
Can MES integrate with our existing ERP, SCM, and quality management systems?
The short answer is Yes; it is possible for an MES system to connect to various types of platforms (enterprise or business). However, since no single MES platform natively connects to all enterprise systems on the market, it is common for MES platforms like Smart Factory to offer seamless, out-of-the-box communication and integration with the most common ERP and SCM platforms. Simultaneously, they support custom integrations with other systems as needed, thanks to integration architectures based on open integration principles (using APIs, exposed data points, and dynamic connectors).
